How a Vee Block Is Made

Primary process: CNC Milling. The full route, materials, tolerances and design tips for a vee block, with an indicative cost.

CNC MillingPrimary process
MachiningFamily
8Route steps
+/-0.025mmTypical tol.

A vee block is primarily made by CNC Milling. CNC milling removes material from a fixed blank with a rotating cutter moving on several axes, carving complex features to tight tolerance. Below is the full route to make a vee block, the materials it suits, the tolerances to expect and the main design points. The route is free, from the finder.

Step by step

How a vee block is made

The usual route, raw material to finished part. The amber step is where the vee block gets its basic shape.

  1. Stock

    Start from bar, plate or billet sized for the vee block.
  2. CNC Milling (roughing)

    Rough out the main shape, leaving stock on the critical surfaces.
    Tooling None   Tolerance ±0.125mm, to ±0.025mm   Lead 1 to 10 days
  3. Finish machining

    Take the finishing passes that bring the vee block to tolerance.
    Tooling None   Tolerance ±0.125mm, to ±0.025mm   Lead 1 to 10 days
  4. Holes and features

    Drill, ream and tap, and where needed broach splines or cut gear teeth.
    Tooling None   Tolerance ±0.05 to 0.2mm   Lead hours to days
  5. Heat treatment

    Harden and temper if the vee block must resist wear or load, then finish-grind.
    Tooling n/a   Tolerance can distort   Lead days
  6. Grinding

    Where the vee block has bearing or sealing surfaces, grind them to the tightest tolerance and finish.
    Tooling Low (wheel)   Tolerance ±0.002 to 0.02mm   Lead days
  7. Surface finish

    Anodise, plate or coat for wear and corrosion resistance.
    Tooling Low   Tolerance adds microns   Lead days
  8. Inspection

    Measure the vee block against the drawing, on a CMM for close work.

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Precision

Tolerances to expect

TYPICAL TOLERANCE IT CAN HOLD
+/-0.025mm typicalcoarsefine+/-1mm+/-0.1mm+/-0.01mm+/-0.005mm
Where this process typically lands. Tighter is possible with extra operations like grinding, at higher cost.
Materials

Materials for a vee block

GradeWhy it suits this
Aluminium 6061/7075Fast to cut, strong
Steel 1045/4140Strong
Stainless 304/316Corrosion, slower cut
Design

Design tips

General pointers. The full design-for-manufacturing list for a vee block is in the dossier.

  • Deep pockets / thin walls. Limit depth-to-width, add radii.
  • Sharp internal corners. Add tool-radius corners.
Cost

What a vee block should cost

Prismatic parts; priced by machine time and setups. Fewer setups and looser tolerance drop the price fast.

PER-PART COST vs VOLUME
one-offat volumeVolume per order, low to highCost per part
Per-part cost drops as volume spreads tooling and setup over more parts. The exact figures for a vee block at your volume, in your currency, are in the dossier.
MODEL EST.
$120 to 335 per part at 1 off
A rough ballpark only. The dossier gives should-cost at your exact volume and currency, with the full breakdown.
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Everything you need to quote and source it

The free route above is yours. To actually put a number on a vee block and buy it well:

  • Should-cost at your exact volume in 12 currencies, with the material, processing, tooling and overhead breakdown
  • Who to source from, typical MOQ and lead time, and the exact RFQ checklist to send
  • A quote checker that tells you if a supplier quote is fair, and the red flags to watch
  • The full DFM list and a ready-to-send RFQ draft

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See also: How CNC Milling works and the full route for a vee block in the finder.

FAQ

Frequently asked questions

How is a vee block made?
A vee block is primarily made by cnc milling. The route is: Stock; CNC Milling (roughing); Finish machining; Holes and features; Heat treatment; Grinding; Surface finish; Inspection.
What does a vee block cost?
It depends on size, tolerance and volume. As a rough ballpark it starts around $120 to 335 per part at 1 off and falls with quantity. The dossier gives should-cost at your exact volume and currency. A model estimate, not a quote.
What material is a vee block made from?
Common choices are Aluminium 6061/7075; Steel 1045/4140; Stainless 304/316.
What is the main process for a vee block?
CNC Milling. Precision prototypes and low to medium-volume parts of almost any shape and material.
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