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How Waterjet Cutting Works

Waterjet Cutting: the route, the tolerances it holds, materials and design tips, with an indicative cost. One of 56 processes in the free finder.

Non-traditionalFamily
+/-0.2mmTypical tol.
5Route steps
29Parts in finder

Waterjet cutting uses a high-pressure stream of water and abrasive to cut almost any material with no heat-affected zone.

At a glance

When to use it, and when not

Best for

Thick plate, stone, glass, composites and heat-sensitive material in flat form.

Watch for

Slower than laser on thin metal; edge taper on thick cuts.

Step by step

The typical route

Raw material to finished part. Steps vary with material, volume and tolerance; this is the free route from the finder.

  1. Nest

    Nest on the stock.
    Tooling CAM   Tolerance -   Lead -
  2. Cut

    Abrasive-waterjet cut (no heat-affected zone).
    Tooling Waterjet   Tolerance -   Lead -
  3. Clean & dry

    Rinse abrasive and dry.
    Tooling -   Tolerance -   Lead -
  4. Secondary

    Machine where taper matters.
    Tooling -   Tolerance -   Lead -
  5. Inspect

    Check dimensions and taper.
    Tooling -   Tolerance -   Lead -
Precision

Tolerances it can hold

TYPICAL TOLERANCE IT CAN HOLD
+/-0.2mm typicalcoarsefine+/-1mm+/-0.1mm+/-0.01mm+/-0.005mm
Where this process typically lands. Tighter is possible with extra operations like grinding, at higher cost.
Materials

Materials it suits

GradeWhy it suits this
Thick steel/stainlessNo heat-affected zone
Aluminium/titaniumNo HAZ, clean
Stone/glass/compositeNon-metals too
Design

Design tips

A few general pointers for Waterjet Cutting. The full, part-specific DFM list is in the dossier.

  • Using waterjet for thin steel. Laser is faster/cheaper there.
  • Tight tolerance on thick cut. Allow edge taper or secondary machine.
Cost

What it costs

Cold cutting of thick, reflective, or heat-sensitive material (no HAZ); slower than laser but cuts almost anything.

PER-PART COST vs VOLUME
one-offat volumeVolume per order, low to highCost per part
Per-part cost drops as volume spreads tooling and setup over more parts. The exact figures for your part at your volume, in your currency, are in the dossier.
MODEL EST.
$7.3 to 12 per part at 1 off
A rough ballpark only. The dossier gives should-cost at your exact volume and currency, with the full breakdown.
GET THE FULL DOSSIER

Everything you need to quote and source it

The free route above is yours. To actually put a number on this process and buy it well:

  • Should-cost at your exact volume in 12 currencies, with the material, processing, tooling and overhead breakdown
  • Who to source from, typical MOQ and lead time, and the exact RFQ checklist to send
  • A quote checker that tells you if a supplier quote is fair, and the red flags to watch
  • The full DFM list and a ready-to-send RFQ draft

One part is $2, once. Pro is every part, plus the tracker, compare and sync. Cancel anytime.

Examples

Parts made by Waterjet Cutting

29 parts in the finder use Waterjet Cutting as their primary process. A sample, each with its own guide:

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FAQ

Frequently asked questions

How is a part made by Waterjet Cutting?
Waterjet cutting uses a high-pressure stream of water and abrasive to cut almost any material with no heat-affected zone. The typical route is: Nest; Cut; Clean & dry; Secondary; Inspect. Thick plate, stone, glass, composites and heat-sensitive material in flat form.
What does Waterjet Cutting cost per part?
It depends on size, tolerance and volume. As a rough ballpark it starts around $7.3 to 12 per part at low volume and falls with quantity. The dossier gives should-cost at your exact volume and currency. Model estimates, not quotes.
What tolerance can Waterjet Cutting hold?
Typically about +/-0.2 mm, tighter with extra finishing operations at higher cost.
What materials suit Waterjet Cutting?
Common choices are Thick steel/stainless (No heat-affected zone); Aluminium/titanium (No HAZ, clean); Stone/glass/composite (Non-metals too).
See the exact route and should-cost for your part

The free finder maps your part to its process and full route. Pro adds should-cost at your volume, sourcing and an RFQ draft.

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