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How Anodizing Works

Anodizing: the route, the tolerances it holds, materials and design tips, with an indicative cost. One of 56 processes in the free finder.

SurfaceFamily
5Route steps
43Parts in finder

Anodising grows a hard, corrosion-resistant oxide layer on aluminium electrochemically, which can also be dyed a colour.

At a glance

When to use it, and when not

Best for

Durable, coloured, corrosion-resistant finishes on aluminium parts.

Watch for

Aluminium (and a few other metals) only; it slightly changes dimensions and masks are needed.

Step by step

The typical route

Raw material to finished part. Steps vary with material, volume and tolerance; this is the free route from the finder.

  1. Clean/etch

    Degrease and etch the aluminium.
    Tooling -   Tolerance -   Lead -
  2. Anodise

    Grow the oxide layer (Type II or III).
    Tooling Anodise line   Tolerance -   Lead -
  3. Colour/seal

    Dye if coloured, then seal.
    Tooling -   Tolerance -   Lead -
  4. Rinse & dry

    Rinse and dry.
    Tooling -   Tolerance -   Lead -
  5. Inspect

    Check thickness and colour.
    Tooling -   Tolerance -   Lead -
Materials

Materials it suits

GradeWhy it suits this
Aluminium (6061/6063/7075)Anodises well
Design

Design tips

A few general pointers for Anodizing. The full, part-specific DFM list is in the dossier.

  • Tight-fit features not compensated. Allow for layer growth.
  • No masked electrical contact. Mask a ground point.
Cost

What it costs

Aluminium only; corrosion + wear + colour. Hardcoat (Type III) grows a thicker, tougher layer and costs more.

PER-PART COST vs VOLUME
one-offat volumeVolume per order, low to highCost per part
Per-part cost drops as volume spreads tooling and setup over more parts. The exact figures for your part at your volume, in your currency, are in the dossier.
MODEL EST.
$3.8 to 11 per part at 1 off
A rough ballpark only. The dossier gives should-cost at your exact volume and currency, with the full breakdown.
GET THE FULL DOSSIER

Everything you need to quote and source it

The free route above is yours. To actually put a number on this process and buy it well:

  • Should-cost at your exact volume in 12 currencies, with the material, processing, tooling and overhead breakdown
  • Who to source from, typical MOQ and lead time, and the exact RFQ checklist to send
  • A quote checker that tells you if a supplier quote is fair, and the red flags to watch
  • The full DFM list and a ready-to-send RFQ draft

One part is $2, once. Pro is every part, plus the tracker, compare and sync. Cancel anytime.

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FAQ

Frequently asked questions

How is a part made by Anodizing?
Anodising grows a hard, corrosion-resistant oxide layer on aluminium electrochemically, which can also be dyed a colour. The typical route is: Clean/etch; Anodise; Colour/seal; Rinse & dry; Inspect. Durable, coloured, corrosion-resistant finishes on aluminium parts.
What does Anodizing cost per part?
It depends on size, tolerance and volume. As a rough ballpark it starts around $3.8 to 11 per part at low volume and falls with quantity. The dossier gives should-cost at your exact volume and currency. Model estimates, not quotes.
What tolerance can Anodizing hold?
It depends on the feature and the finishing operations used.
What materials suit Anodizing?
Common choices are Aluminium (6061/6063/7075) (Anodises well).
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