How a Tool Bit Is Made

Primary process: Grinding. The full route, materials, tolerances and design tips for a tool bit, with an indicative cost.

GrindingPrimary process
AbrasiveFamily
4Route steps
+/-0.005mmTypical tol.

A tool bit is primarily made by Grinding. Grinding removes small amounts of material with an abrasive wheel to reach the tightest tolerances and best surface finish. Below is the full route to make a tool bit, the materials it suits, the tolerances to expect and the main design points. The route is free, from the finder.

Step by step

How a tool bit is made

The usual route, raw material to finished part. The amber step is where the tool bit gets its basic shape.

  1. Rough machining

    Machine the tool bit close to size, leaving grinding stock.
    Tooling None   Tolerance ±0.125mm, to ±0.025mm   Lead 1 to 10 days
  2. Heat treatment

    Harden the tool bit first so the finished surface stays hard.
    Tooling n/a   Tolerance can distort   Lead days
  3. Grinding

    Grind the critical surfaces to the tightest tolerance and finish.
    Tooling Low (wheel)   Tolerance ±0.002 to 0.02mm   Lead days
  4. Clean and inspect

    Clean and measure surface finish, size and roundness.

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Precision

Tolerances to expect

TYPICAL TOLERANCE IT CAN HOLD
+/-0.005mm typicalcoarsefine+/-1mm+/-0.1mm+/-0.01mm+/-0.005mm
Where this process typically lands. Tighter is possible with extra operations like grinding, at higher cost.
Materials

Materials for a tool bit

GradeWhy it suits this
(hardened steels)Ground after heat-treat
Design

Design tips

General pointers. The full design-for-manufacturing list for a tool bit is in the dossier.

  • Grinding every surface. Grind only fit/seal faces.
  • No wheel run-out relief. Add a relief groove.
Cost

What a tool bit should cost

A finishing op for tight tolerance and fine finish; costed per feature onto the part. Tighter = slower.

PER-PART COST vs VOLUME
one-offat volumeVolume per order, low to highCost per part
Per-part cost drops as volume spreads tooling and setup over more parts. The exact figures for a tool bit at your volume, in your currency, are in the dossier.
MODEL EST.
$4.0 to 12 per part at 1 off
A rough ballpark only. The dossier gives should-cost at your exact volume and currency, with the full breakdown.
GET THE FULL DOSSIER

Everything you need to quote and source it

The free route above is yours. To actually put a number on a tool bit and buy it well:

  • Should-cost at your exact volume in 12 currencies, with the material, processing, tooling and overhead breakdown
  • Who to source from, typical MOQ and lead time, and the exact RFQ checklist to send
  • A quote checker that tells you if a supplier quote is fair, and the red flags to watch
  • The full DFM list and a ready-to-send RFQ draft

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See also: How Grinding works and the full route for a tool bit in the finder.

FAQ

Frequently asked questions

How is a tool bit made?
A tool bit is primarily made by grinding. The route is: Rough machining; Heat treatment; Grinding; Clean and inspect.
What does a tool bit cost?
It depends on size, tolerance and volume. As a rough ballpark it starts around $4.0 to 12 per part at 1 off and falls with quantity. The dossier gives should-cost at your exact volume and currency. A model estimate, not a quote.
What material is a tool bit made from?
Common choices are (hardened steels).
What is the main process for a tool bit?
Grinding. Hardened parts and bearing, sealing and gauge surfaces needing precision and finish.
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